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CARF F4U-1 Corsair build thread

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Old 03-05-2014, 05:44 AM
  #2551  
Edhamp
 
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Originally Posted by ram3500-RCU
No joy but got a nice email from Nigel. He does not have any interior stuff for the Corsair on file. In the meantime, work continues.
It was worth a try. It is a long time frame if you want anything custom made. I like the offerings from Iflytailies too (or various other names such as inspan propagtem aerocockpit kits in Czechoslovakia where these are made http://www.aerocockpit.com/accessories ). I know exactly what you mean about the DB instrument panel and wing intakes!
As you say you can buy the various switches screws bezels gunsights etc which are great quality and I use them all the time, and they also sell the easy cut thick black or grey plastic sheets that they use to make the panels out of which I have used to make my own for a better fit in my Carf dash-4 conversion (forgive me for plugging it here but it shows all this stuff http://www.rcuniverse.com/forum/rc-w...l#post11036370 ). Also I am sure you are also aware of that wonderful material Chemiwood which is great for making for those custom cockpit parts. It may not always please the scale police at competition level but needs must,

Your aluminium panel sounds great and just the job (I am assuming it will have mood lighting for the instruments and gun sight, perhaps options for red/blue/orange .!) Keep up the good work.


cheers
Ed
Old 03-05-2014, 07:43 AM
  #2552  
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Originally Posted by Edhamp
It was worth a try. It is a long time frame if you want anything custom made. I like the offerings from Iflytailies too (or various other names such as inspan propagtem aerocockpit kits in Czechoslovakia where these are made http://www.aerocockpit.com/accessories ). I know exactly what you mean about the DB instrument panel and wing intakes!
As you say you can buy the various switches screws bezels gunsights etc which are great quality and I use them all the time, and they also sell the easy cut thick black or grey plastic sheets that they use to make the panels out of which I have used to make my own for a better fit in my Carf dash-4 conversion (forgive me for plugging it here but it shows all this stuff http://www.rcuniverse.com/forum/rc-w...l#post11036370 ). Also I am sure you are also aware of that wonderful material Chemiwood which is great for making for those custom cockpit parts. It may not always please the scale police at competition level but needs must,

Your aluminium panel sounds great and just the job (I am assuming it will have mood lighting for the instruments and gun sight, perhaps options for red/blue/orange .!) Keep up the good work.


cheers
Ed
First let me say, please feel free to post tips and resource suggestions anytime. I'm not possessive about my threads and would rather see them as an open forum on the the subject anyone is welcome to contribute to. it would be great if it could be 'one stop shopping' for, in this case, info on building the CARF Corsair.

Yes on the various materials for cockpit parts. I have always intended to put together a list of resources for interior parts. Time is my enemy. :-) Really pushing on a couple projects right now. Someday.

I have a fiber optic system that I intend to use someday for the map lights in WWII aircraft. None of the instruments were back lit. I even thought of maybe using it in some of the switches so they appear to glow as they did. Again, someday. :-)
Old 03-05-2014, 07:51 AM
  #2553  
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BTW, the aluminum panel is laser cut including the tiny holes for the instrument screws. The bezel are machined from aluminum. I'm going to include the panel, bezels, fuel selector, instrument sheet, and plastic for the lenses, and those tiny screws. Trying to include the turbo charger warning light as well.

It will be in kit form. All made in the USA by fellow modelers.

Last edited by ram3500-RCU; 03-09-2014 at 12:19 PM.
Old 03-09-2014, 11:41 AM
  #2554  
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Building the instrument panel. This is not my new aluminum one, but it goes together very much like that one will. First I paint the panel flat black and the bezels gloss black.

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Old 03-09-2014, 11:45 AM
  #2555  
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Next I install the bezels with thin CA. As you do all this, insure the largest hole for the artificial horizon gauge is on the left of center from the back. I made this mistake one time and once the bezels are glued it with CA, it is near impossible to change them.

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Old 03-09-2014, 11:51 AM
  #2556  
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Now I glue the 'lenses' in. This is a piece of clear plastic glued over the back of the bezels. I glue this in with RC 56 canopy glue. It dries clear, won't cloud the plastic, and remains flexible.

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Old 03-09-2014, 11:56 AM
  #2557  
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Now I can glue the instruments on the back of the clear plastic. I use RC 56 for this as well. After I have it in place, I put four dots of the glue on edge of the instrument, then I turn the panel over and check the alignment, make any adjustments, then, while holding it in place with an exacto knife, I spread the glue around all the edges with a tooth pick.

If you make a boo boo (I always screw at least one up), you can simply pull it off, clean the RC 56 off the lens with warm water, cut a fresh instrument (the sheet has two of everything for just this reason), and try it again.

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Last edited by ram3500-RCU; 03-09-2014 at 12:06 PM.
Old 03-09-2014, 11:58 AM
  #2558  
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Panel ready for more detail. I have used a cloth on the flat black of the areas around the instruments to weather it a little. Not all the dials are correct, but from the outside looking in, it will still look pretty good.

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Old 03-09-2014, 03:26 PM
  #2559  
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Gear question Gary. I know there needs to be some massaging to make these fit, but the initial try in looks really bad. The gear doors aren't remotely going to close as is.
My questions:
Should I remove wood on the blocks to get the whole thing lower?
The rear scissor brace is hitting the frame of the gear, preventing the gear from going down, do I grind this? Why in the world would Sierra make it this way?
Should I shim the front part of the gear to angle the gear down into the well at the other end?

An air cylinder question. To get the gear doors at 90 degrees when open, when closed, I won't be to full travel of the cylinder, is that OK? I think as long as I put enough tabs to stop the gear doors from over closing, and/or they rest on the wheels…I should be ok?

Thanks
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Old 03-09-2014, 06:06 PM
  #2560  
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I have added the screws and the warning light for the boost setting with it's label. The screws around the artificial horizon were slightly larger on the full scale, as I have done on this panel. Still need to add the "dropable tank" selector on the lower left side. That will do it for this one. The gun sight will cover the top of the panel.

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Last edited by ram3500-RCU; 03-10-2014 at 05:04 PM.
Old 03-09-2014, 06:13 PM
  #2561  
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Originally Posted by DrScoles
Gear question Gary. I know there needs to be some massaging to make these fit, but the initial try in looks really bad. The gear doors aren't remotely going to close as is.
My questions:
Should I remove wood on the blocks to get the whole thing lower?
The rear scissor brace is hitting the frame of the gear, preventing the gear from going down, do I grind this? Why in the world would Sierra make it this way?
Should I shim the front part of the gear to angle the gear down into the well at the other end?

An air cylinder question. To get the gear doors at 90 degrees when open, when closed, I won't be to full travel of the cylinder, is that OK? I think as long as I put enough tabs to stop the gear doors from over closing, and/or they rest on the wheels…I should be ok?

Thanks
Mike, first thing is you need to make sure the clamp around the strut holding the scissors is in the correct place. Here is a picture of the one I have in the shop. As you can see, it closes just fine.

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Old 03-09-2014, 06:19 PM
  #2562  
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Once you have the gear closing all the way, you can proceed. This plane was not the ARF, as I believe yours is. So it may be slightly different. I will show you pictures of this one, and then another one we had to do more shaping on. First this one. Only a slight bit of grinding was necessary and only to the inboard front corner of the housing.

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Old 03-09-2014, 06:27 PM
  #2563  
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Here is one that required more grinding. Also notice the shim under the front of this set. In some cases, you will need to shim under the front to lower the wheel in the bay. Either way, it is very tight in there. When everything is installed correctly, the doors will just shut before hitting the strut where the axle comes through.

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Old 03-09-2014, 06:30 PM
  #2564  
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Back to the one in the shop that required no shims. Here is where the mounting blocks are in relation to the outer wing skin. If you go down too far, you go through the top of the wing. It is very tight all around. We usually shim the front up a little and grind the inboard housing a little. Removing wood and moving it all down does not work because it teeters on the spar. You can only go down so far on the blocks. Probably about where you are. You need to raise the front to lower the wheel in the bay.

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Old 03-09-2014, 06:42 PM
  #2565  
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Here are some shots of our air cylinder install. Keep in mind that the outboard door is perpendicular to the ground, but the inboard door is not. The inboard door will liely not open as far, but that is scale. The travel on these cylinders is 1 3/8".

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Old 03-09-2014, 06:45 PM
  #2566  
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The jack screw coming through the spar.

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Old 03-09-2014, 06:46 PM
  #2567  
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The stand-off on the back of the front strut cover.

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Old 03-09-2014, 06:47 PM
  #2568  
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Wife just called. Gotta go for a bit.

later guys
Old 03-10-2014, 05:39 AM
  #2569  
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As usual, you are a rockstar! This kit would be very challenging to build without your guidance!

Thanks again.
Old 03-10-2014, 08:33 AM
  #2570  
Brad Fuller
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A note from someone who scratch builds, and I know I will be shunned for this, but when you say you are "heavy into a build', this is an ARF. You are assembling a plane,not building one. It's a shame that now days buying a pre built plane is considered building, and yes, I can send/show pictures of my B-25, D-18, and wingspan B-17, with full interiors, rivets, working doors, door handles, etc. Nothing personal about this plane, or the guys, it's just the state of the hobby anymore.
Old 03-10-2014, 08:35 AM
  #2571  
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Originally Posted by DrScoles
As usual, you are a rockstar! This kit would be very challenging to build without your guidance!

Thanks again.
Glad to help. We all had a first time and I have thought how nice it would have been to have had a site like this. No one need struggle anymore with all of us helping.
Old 03-10-2014, 08:46 AM
  #2572  
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Originally Posted by Brad Fuller
A note from someone who scratch builds, and I know I will be shunned for this, but when you say you are "heavy into a build', this is an ARF. You are assembling a plane,not building one. It's a shame that now days buying a pre built plane is considered building, and yes, I can send/show pictures of my B-25, D-18, and wingspan B-17, with full interiors, rivets, working doors, door handles, etc. Nothing personal about this plane, or the guys, it's just the state of the hobby anymore.
Hello brad. I don't want to get into a debate on the subject. Please let's not do that. I would also ask that you go back through this thread and see what we do here. It is most certainly building and in most cases very innovative at that.

As for the CARF, many of these have been bought and started by guys who thought they were getting the typical ARF, only to find out otherwise and many of these have wound up on the used plane market, usually in various stages of being screwed up. until you build one, you won't understand.
Old 03-10-2014, 08:51 AM
  #2573  
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In my opinion, anyone who takes a ARF or a block of wood and modifies it to the point of making it as scale as possible is a builder.

This applies to Foam and Wood as there are many out there that take the basic foam ARF and tear it apart and make it new again or those that make planes from paper. I consider them a builder.

Just my opinion.

One other opinion I have is that if you get into a thread started by someone else you should consider it a privilege to post and if you can't say something nice you should not post!

Just my opinions.

Semper Fi

Keith


Originally Posted by Brad Fuller
A note from someone who scratch builds, and I know I will be shunned for this, but when you say you are "heavy into a build', this is an ARF. You are assembling a plane,not building one. It's a shame that now days buying a pre built plane is considered building, and yes, I can send/show pictures of my B-25, D-18, and wingspan B-17, with full interiors, rivets, working doors, door handles, etc. Nothing personal about this plane, or the guys, it's just the state of the hobby anymore.
Old 03-10-2014, 09:21 AM
  #2574  
ram3500-RCU
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Originally Posted by Corsair2013
In my opinion, anyone who takes a ARF or a block of wood and modifies it to the point of making it as scale as possible is a builder.

This applies to Foam and Wood as there are many out there that take the basic foam ARF and tear it apart and make it new again or those that make planes from paper. I consider them a builder.

Just my opinion.

One other opinion I have is that if you get into a thread started by someone else you should consider it a privilege to post and if you can't say something nice you should not post!

Just my opinions.

Semper Fi

Keith
Well said my friend.
Old 03-10-2014, 09:24 AM
  #2575  
DrScoles
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OK Gary, no luck. The clamps were exactly where you showed. I experimented moving them up and down a smudge and it had a dramatic effect…i.e. it wouldn't cycle unless it was within a 1/16th of where you showed. I shaved the scissor bracket a little where it was hitting the frame, may have helped a hair. Can you tell me if the strut should be closer to the mount than you see here? I also took a pic with the front part 3mm off the wood rail, still wouldn't be close to being in the well. I am either missing something, or the gear is screwed up.

I don't know if I need to send it back to sierra??? There is no way the gear is remotely getting under those gear doors the way it is now.
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