Go Back  RCU Forums > RC Airplanes > Tips & Techniques
Reload this Page >

Large Building Board

Community
Search
Notices
Tips & Techniques Want to share a tip or special technique you have either in the workshop or at the flying field or race track? Post it right here!

Large Building Board

Thread Tools
 
Search this Thread
 
Old 10-08-2004, 11:45 AM
  #26  
dicknadine
Senior Member
 
Join Date: Jul 2003
Location: Greensburg, LA
Posts: 2,261
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

What kind of pins do you use to hold parts down? don't think magnets will work either!! dick
Old 10-08-2004, 11:59 AM
  #27  
Bax
My Feedback: (11)
 
Join Date: Apr 2002
Location: Monticello, IL
Posts: 19,483
Likes: 0
Received 7 Likes on 6 Posts
Default RE: Large Building Board

Actually, there's a lot of room for tolerance if you don't mind having to fly your model with some aileron always trimmed into it. Really, though, you want your building surface as true as you can get it. It's not too hard to have a 4' x 8' worktable within 1/16" using regular shop materials. You'll likely put more warp into your wings when you shrink the covering.

I'm building a full-size RV-9 airplane, and the 12' wing panels are allowed to have up to 3/32" twist from one end to the other. That's not much, but it's easy to jig the wing so you have that or less. The same with models. You can use taut lines, lasers, good straightedges, and so on to check how true your worksurface is.

You can use 3/4" plywood, good both sides, as your work surface if you have a good structure below it. Mine has 2 x 4's held together with screws. A few shims under the ply from time-to-time keeps the worktop trued.
Old 10-08-2004, 01:20 PM
  #28  
Heavy Date
Senior Member
 
Join Date: Oct 2002
Location: Derry, NH
Posts: 109
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

Dick,
I either tack glue the parts to the table or use ziplocks with lead shot in them. When I tack glue them I use thin CA and build as much of the structure as possible including sheeting. When I can't do anymore work I just pop it off the table and finish up the other side. A quick scrape with a single edge razor and the table is as good as new. Plus you can mix epoxy, bondo, or whatever right on the table and it will scrape right off after it sets up. No more looking for paper plates or palets to mix on.
Hans
Old 10-08-2004, 01:27 PM
  #29  
jwalsh1
Senior Member
 
Join Date: Oct 2003
Location: Batavia, IL
Posts: 200
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

Thanks, Bax, that answers my question.

Heavy Date, if you dont mind, how much did the glass cost, and can a guy find something like that at any old glass shop? Id like to work on a piece of glass.....
Old 10-08-2004, 01:59 PM
  #30  
deljon
Senior Member
My Feedback: (4)
 
deljon's Avatar
 
Join Date: Oct 2003
Location: Hamilton, OH
Posts: 1,141
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

I went to Lowes and got two counter tops, one 10ft and the other 6ft.
Built a good 2x4 frame, used drywall screws to secure the top to the frame, also shimmed between them to get it good and level, arranged in an L shape in the corner and can have something going in two areas at the same time.
Also use the tile for pinning down.
works great for me.

Del Johnson
Attached Thumbnails Click image for larger version

Name:	Yw67127.jpg
Views:	23
Size:	60.8 KB
ID:	180768  
Old 10-08-2004, 03:14 PM
  #31  
dicknadine
Senior Member
 
Join Date: Jul 2003
Location: Greensburg, LA
Posts: 2,261
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

sounds good to me. learn something new and worthwhile every once in a while. thanks. will have to try it on window glass with plan underneath for smaller parts. dick
Old 10-09-2004, 10:11 AM
  #32  
the-plumber
Senior Member
 
Join Date: Aug 2004
Location: East Cobb County, GA
Posts: 1,390
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

Im not trying to argue, Im just curious what tolarance is involved, because I think Im wasting a lot of time at home trying to achieve tolerances that I dont have to achieve. Examples: plywood (as stated above laid on a dining table) over its span is not going to be flat no matter what, an ironing board with something on top of it will also not be perfectly flat. Theres got to be perhaps a few thousands of an inch between the table and the straightedge. Maybe 1/4 to 1/2 mm millimeter. Im not saying these boards dont work, obviously they do, but on the flip side, obviously theres some point at which the boards are flat enough and minor variations dont make a difference. Im curious as to what is acceptable.
What is acceptable is up to you. There is no 'standard' for building surface flatness, and it's a lot like building scale models - you don't ever stop working on one of those, you just get tired of working on it and settle down to making minor improvements over the flying life of the model.

My torsion box building table shows no gaps between a straightedge and the surface of the table in any direction - lengthwise, cross-wise, or diagonally. By no gaps I mean I can't see any light from a flashlight held behind the straightedge passing under that straightedge. I was sort of surprised that it came out that flat over the length (6'), but I'm not going to argue about it.

You _could_ build a perfectly flat building surface, but it would entail having the building surface blanchard ground (meaning the surface is metal) at some considerable expense.

I can put you in touch with a machine shop here in hotLanta that would be glad to take your money.

"Flat enough" is however gap-free you can get it before you get tired of trying to make it flatter or get tired of spending money trying to make it flatter.

OTOH, "flat enough" is when the building surface can produce a built-up wing that can be made nearly perfectly straight by tensioning the covering.

Howzzat ?
Old 10-09-2004, 10:22 AM
  #33  
dicknadine
Senior Member
 
Join Date: Jul 2003
Location: Greensburg, LA
Posts: 2,261
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

its all like the shine on a car. some guys are never satisified. its all in your idea of perfection. some like it Hot, some like Cold I just like it. dick
Old 10-11-2004, 12:11 PM
  #34  
jwalsh1
Senior Member
 
Join Date: Oct 2003
Location: Batavia, IL
Posts: 200
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

Thanks for the answers, that helps a lot.
Old 10-14-2004, 02:29 PM
  #35  
Swager
Senior Member
My Feedback: (1)
 
Join Date: Jun 2003
Location: Baldwinsville, NY
Posts: 583
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

Wait......the building surface has to be flat???

Crap!!!
Old 10-14-2004, 10:07 PM
  #36  
the-plumber
Senior Member
 
Join Date: Aug 2004
Location: East Cobb County, GA
Posts: 1,390
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

ORIGINAL: Swager
Wait......the building surface has to be flat???
Of course the building surface doesn't have to be flat, whass' wrong wit' chewse ?

Ya don't really learn to fly until you build a model on a surface with whoop-de-dos all over the place, and the model comes out cockeyed ever which way !

Ya gets to practice yer trimmin' skills thataway, bub !!

I finally got a flat building surface so's my head doesn't roll off, when I've been in the shop too long and needed a little lay-me-down . . .
Old 10-19-2004, 01:04 PM
  #37  
tucker1865
Senior Member
My Feedback: (6)
 
Join Date: Jul 2004
Location: HIGHLAND, CA
Posts: 447
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

Walsh..Melamine comes finished both sides. As for supports or tables, if you use construction materials, such as 2 X 4 and then glue, screw or nail the MDF or Melamine to it, it will warp in high humidity or changing humidity. If you want a stable table you should use, Redwood, Spruce, Cedar or Honduras Mahogany (called Genuine Mahogany by some) or you must let the top float and occassionally shim it to make it level, as Bax mentioned. Use a string line to check it. 1/2 inch block at each end, string tight and check it with another 1/2 inch block. In furniture construction, good tables are made with a floating top, if the top is glued to the base it will eventually warp or worse, split. If you are going to use plywood, put a sheet of tempered hardboard (masonite) on top and shim that. Drywall will soak up humidity so if you are going that way use green board, drywall used in bathrooms and kitchens. If you are going to use plywood, do not use construction D.F. Ply, the edges will soon begin to curl, use Birch Ply and soak it down with Watco oil or Maloof oil and then use Thompson's water seal or CWF to seal it from moisture. BTW You guys that are using ceiling tiles, you can buy celotex in 4 x 8 sheets.
Old 10-25-2004, 10:50 PM
  #38  
dicknadine
Senior Member
 
Join Date: Jul 2003
Location: Greensburg, LA
Posts: 2,261
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

will ask one more question-- where do the plans go-- on top or below the glass? dick
Old 12-01-2004, 06:35 PM
  #39  
Prop Nut
My Feedback: (3)
 
Prop Nut's Avatar
 
Join Date: May 2004
Location: Coral, MI
Posts: 1,752
Likes: 0
Received 2 Likes on 2 Posts
Default RE: Large Building Board

Homasote board works very well, strong, flat and pins will push into this material very well. The pins will not bend over or pull out to easy. You can pick up a 4x8x1/2 board at most big box home centers (homedepot etc). I cut mine into 20"x96" pieces, lay it on a flat surface and it makes a perfect building board. Hope this helps.
Old 12-02-2004, 01:57 AM
  #40  
Safebet
Senior Member
My Feedback: (12)
 
Join Date: Sep 2004
Location: Diana, TX
Posts: 654
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

Prop Nut, what is homasote board? Is that like celotex or the foam insulation board builders use to cover the exterior of new homes with before siding or brick is put up? My home depot people don't know what homasote is, and I don't either. Help me, please.
Old 12-02-2004, 04:31 AM
  #41  
marwen1
Senior Member
My Feedback: (6)
 
marwen1's Avatar
 
Join Date: Mar 2004
Location: WINNIPEGMB, CANADA
Posts: 869
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

E V E R Y O N E is right on! On the other hand - hah! How many hands do we have? LOL from the rediculous to the sublime.. If all else fails, the best know flat surface is one that will require a man an a few small lads to move it. --- try GRANITE. I think the best amswer I read is true to all that read this -- you really don't need it DEAD FLAT That's what trim is for!

Best of luck
Old 12-02-2004, 02:09 PM
  #42  
jwalsh1
Senior Member
 
Join Date: Oct 2003
Location: Batavia, IL
Posts: 200
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

safebet,

I use homosote for my train layouts, and Home Depot nor Lowes has it near me. I have a smaller lumber yard near here that carries it, you may have to seek out one of the smaller lumber yards to find it.

When you do though, it is cool stuff. Its a pressed paper board. It sort of looks like fiber cement in color but its smoother, and it kinda looks like MDF from the side, but its made of paper rather than wood fiber. Its kinda heavy too. When you cut it, I found you may have better luck with a knife blade in a jigsaw, in my experience it dulls saw blades pretty quick.
Old 12-02-2004, 02:17 PM
  #43  
Safebet
Senior Member
My Feedback: (12)
 
Join Date: Sep 2004
Location: Diana, TX
Posts: 654
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

jwalsh1:

Thank you for your reply. I will check it out.
Old 12-09-2004, 05:06 PM
  #44  
Carlos Murphy
My Feedback: (72)
 
Join Date: Dec 2001
Location: Gardnerville, NV
Posts: 1,823
Likes: 0
Received 2 Likes on 2 Posts
Default RE: Large Building Board

Deljon,
Cool Felix clock, I once had one but a good friends kid fell in love with it so it became a birthday gift.
Old 12-09-2004, 05:18 PM
  #45  
gow589
My Feedback: (1)
 
Join Date: Aug 2004
Location: evansville, IN
Posts: 884
Received 38 Likes on 32 Posts
Default RE: Large Building Board

I use solid doors and hollow core doors. Depends on what I can get. Some one is always changing doors and giving a few away. I weld up steel. May be different tools then what the R/C rs generally have but steel is about $11 for a 24' section at a steel supply yard:





I weld them up with a mig welder. I realize not all R/C rs have a mig welder but it works great for me. If the door gets buggered up, turn it around or turn it over.
Old 12-09-2004, 05:19 PM
  #46  
gow589
My Feedback: (1)
 
Join Date: Aug 2004
Location: evansville, IN
Posts: 884
Received 38 Likes on 32 Posts
Default RE: Large Building Board

Pardon the shop mess, I am putting it back together after a move.

G
Old 12-10-2004, 02:17 PM
  #47  
jwalsh1
Senior Member
 
Join Date: Oct 2003
Location: Batavia, IL
Posts: 200
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

That shops a mess?

Sheesh, you are invited to come over and make a mess in my shop then.
Old 12-10-2004, 05:09 PM
  #48  
dicknadine
Senior Member
 
Join Date: Jul 2003
Location: Greensburg, LA
Posts: 2,261
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

and I thought that I had a big model shop. what I have is so cluttered with the remenents of my ex 14,800 sq ft shop, that the ceiling of the living, dineing and 2 bed rooms is where my planes are hung. so far my bride of 54 years hasn't complained too hard. just let her know before the club decides to come over. will have to get busy soon and fill up the back yard 2,500 sq ft shops. dick
Old 12-18-2004, 02:31 PM
  #49  
Mike James
Senior Member
 
Mike James's Avatar
 
Join Date: Jan 2002
Location: Anchorage, AK
Posts: 2,565
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

My plan for the ultimate building table...

http://homepage.mac.com/mikejames/rc.../rcmovies.html ( at the bottom of the page)
Old 12-18-2004, 05:39 PM
  #50  
dicknadine
Senior Member
 
Join Date: Jul 2003
Location: Greensburg, LA
Posts: 2,261
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Large Building Board

this is my winter time drawing board, on top of the dinning room table. currently the new plans for the 61" wing span, 2 passenger 1919 Fokker D-7. the fuselage is only 54 1/2". everything is ready for when the wife says clean it out, company coming. Have a MERRY CHRISTMAS. dick


Contact Us - Manage Preferences Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.